Carlton 1790 Instrukcja Operatora

9” Disk Style Brush Chipper Model 1790 Machine Serial # _____________ Engine Model & Spec # _____________ Engine Serial # ______

9” CHIPPER SERVICE CUTTER SYSTEM 78 DANGER: • TURN ENGINE OFF • REMOVE IGNITION KEY • DISENGAGE CLUTCH

9” CHIPPER SERVICE CUTTER SYSTEM 79 • Use the handle on the anvil to rotate the anvil 90° and pull it thr

9” CHIPPER SERVICE CUTTER SYSTEM 80 • Use the handle and put the anvil back through the slot. Rotate th

9” CHIPPER SERVICE CUTTER SYSTEM 81 SERVICING CUTTER DISK HOOD • Inspect cutter disk hood for fit and da

9” CHIPPER SERVICE BELTS 82 BELT TENSION CHECK BELT TENSION • New belts will stretch and become loose a

9” CHIPPER SERVICE BELTS 83 ENGINE MUST BE OFF AND IGNITION KEY REMOVED BEFORE CHECKING BELT TENSION. ALL

9” CHIPPER SERVICE BELTS 84 • Loosen inside jam nuts on adjustment bolts (two places). Turn the outside

9” CHIPPER SERVICE BELTS 85 REPLACING BELTS • Replace belts when they are worn or regularly need adjustm

9” CHIPPER SERVICE BELTS 86 • Once belts have been replaced, you will need to loosen the inside jam nuts

9” CHIPPER SERVICE BELTS 87 REPLACING SHEAVE OR BUSHING • If it becomes necessary to replace a sheave or

CHIPPER SAFETY ALERT

9” CHIPPER SERVICE BELTS 88 • Insert old or new bushing, lining up keyway with the keyway on the shaft.

9” CHIPPER SERVICE FEED WHEEL MOTOR 89 There is a special tool required to separate the motor and coupl

9” CHIPPER SERVICE FEED WHEEL MOTOR 90 WARNING:  RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE

9” CHIPPER SERVICE FEED WHEEL MOTOR 91 When the motor assembly is off the machine, move it to a workbench

9” CHIPPER SERVICE FEED WHEEL MOTOR 92 Replace with new motor. Clean the threads on the motor, the 1”

9” CHIPPER SERVICE FEED WHEEL MOTOR 93 Return the feed wheel motor assembly to the machine and tighten t

9” CHIPPER DECAL ASSEMBLY 95 CHIPPER – LEFT SIDE ITEM # PART # DESCRIPTION 1 0700327 DANGER – FEED HOPPER 2 070

9” CHIPPER DECAL ASSEMBLY 96 CHIPPER – RIGHT SIDE ITEM # PART # DESCRIPTION 1 0700306 DANGER – VINE TYPE MATERIAL 2 07

9” CHIPPER DECAL ASSEMBLY 97 CHIPPER – RIGHT SIDE W/ AUXILIARY VIEWS ITEM # PART # DESCRIPTION 1 0700324-1 YOKE

9” CHIPPER DECAL ASSEMBLY 98 CHIPPER – REAR ITEM # PART # DESCRIPTION 1 0700318 PUSH – REVERSE 2 0700302 DANGER –

9” CHIPPER DECAL ASSEMBLY 99 CHIPPER – OPTIONAL WINCH WINCH CONTROL WINCH SELECTOR

9” CHIPPER

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKSCarlton PROFESSIONAL TRE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKS3DESCRIPTIONISSUER1ASSY,

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKS4DESCRIPTIONISSUER1ASSY,

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS1 FRAME AND TANKS5DESCRIPTIONISSUER1HYDRAU

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICAL6DESCRIPTIONISSUER1BATT

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICAL7DESCRIPTIONISSUER1ENGI

CHIPPER SAFETY ALERT

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS2 ENGINE/ELECTRICAL8DESCRIPTIONISSUER1INST

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS3 CUTTER WHEEL/BASE/TRANSITIONCarlton PRO

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS4 FEED SYSTEMCarlton PROFESSIONAL TREE EQ

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS5 INFEED SYSTEMCarlton PROFESSIONAL TREE

Revised 3.15.05SERIAL NUMBERSOWNER DOMAINJ.P. CARLTON COMPANY DIV. DAF INC.BUINESS LINEFUCTION GROUPCHIPPERS6 DISCHARGE SYSTEMCarlton PROFESSIONAL TR

1. Panel description and electrical pinout Auto-PRReveRPh ABCD Ref. Description Signal type INput/OUTput Pinout 4-way Delphi connector A Back-li

Ground input – monitor power supply IN (GND) B * 94.5 4141 41 74 389.5 50 57.5FE DCBAAuto-Feed PROG RPM h Reverse G A Silk-screened front p

2. Operating After turning on the monitor, a 2 seconds test is automatically carried out: all display segments are on; after such a test, working ho

3. Emergency procedure “type 0” This procedure is applied on those machines only where the ACTIVATION of the solenoid valves allows to protect the e

4. Emergency procedure “type 1” This procedure is applied on those machines only where the DE-ACTIVATION of the solenoid valves allows to protect th

In case RPMs exceed the RPM maximum value during the reverse interval (back), the activation sequence shall be as shown below: 0 V12 VEVSRPM0RPM MI

During operation, working hours can always be displayed by switching for a BRIEF INTERVAL key (+) or (-). The display shows now the ref. indicator “

CHIPPER LIMITED WARRANTY J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chippe

7. “User” setting To enter the “user” programming phase, with the monitor ON keep key PROG pressed for at least 2 seconds and until the first parame

Auto-FeedReverseRPMhAuto-FeedReverseRPMh1 sec.press both "+" and "-"Auto-FeedReverseRPMh1 sec. The parameter is changed by using

How to activate and de-activate the “auto-feed” function The device has a further programming phase, meant for activating and de-activating the “

8. Range of programmable parameters Description Programmable range Default values LOW (Minimum RPM value permitted) 500 ÷ 2700 (*) RPM, steps 1

Axles equipped with Dexter's E-Z Lube feature can be periodically lubricated without removing the hubs from the axle. This feature consi

CAUTION Do not mix Lithium, calcium, sodium or barium complex greases due to possible compatibility problems. When changing from one type of grease

Product Features • No need to pull the hubs to repack the bearings OR replace the seals when checking the brakes. • Pre-set adjustment me

CONTACT STEIN MANUFACTURING FOR PARTS

CONTACT STEIN MANUFACTURING FOR PARTS

WINCH INFORMATION

WINCH INFORMATION

WINCH INFORMATION

PROFESSIONAL TREE EQUIPMENT MODEL TYPE ENGINE HP FUEL CUTTINGDEPTH CUTTINGHEIGHT CUT SWING NO. TEETH WHEELDIA. WHEEL THICKNESS TO

CHIPPER LIMITED WARRANTY EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor cos

Warranty Validation Form Congratulations on your purchase of a Carlton Chipper. This product has been designed and manufactured to provide years of

9” CHIPPER TABLE OF CONTENTS INTRODUCTION FOREWORD 1 GENERAL INFORMATION 2 MACHINE FEATURES 3 MACHINE SPECIFICATIONS

9” CHIPPER FOREWORD 1 Congratulations on your purchase of a new Carlton® Professional Chipper! Carlton® has bu

9” CHIPPER GENERAL INFORMATION 2 The J. P. Carlton Company constantly strives to create the best professional tree equipment available in t

9” CHIPPER MACHINE FEATURES 3 Available Machine Features: • 50-100 HP diesel turbo charged engine • Reversing auto feed • Dig

F:\data\John\Docs\Machine Docs\Machine Specs\1790 SPECS.DOC Carlton Model 1790HD Specifications General: Hydraulic System: Weight: 5360 Pounds

9” CHIPPER SAFETY PRECAUTIONS 5 Before operating the chipper, read this manual, the engine manual, and all the safety decals on the ma

9” CHIPPER SAFETY PRECAUTIONS 6 Be Safe and Practice Safe Operation using the following guidelines. • Any individual operating thi

9” CHIPPER SAFETY PRECAUTIONS 7 • KEEP CUTTER DISK HOOD CLOSED WHILE CHIPPER IS RUNNING. Always make sure the cutter disk hood l

DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the Sta

9” CHIPPER SAFETY PRECAUTIONS 8 DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS:  The engine is turned off  The ignit

9” CHIPPER SAFETY PRECAUTIONS 9 • During operation of the chipper, all people within a 100-foot radius should wear protective equip

9” CHIPPER DAILY CHECKLIST 10 It is vital that the owner and operators inspect the chipper each day before operation. This in

9” CHIPPER DAILY CHECKLIST 11 • Make sure all personnel are equipped with all applicable safety equipment: − Eye protection

9” CHIPPER DAILY CHECKLIST 12 • Check tires air pressure. Inflate to tire manufacturers recommended maximum inflation pressu

9” CHIPPER DAILY CHECKLIST 13 • Inspect knife bolts and nuts for tightness daily. It is very important to check knife bolts

9” CHIPPER DAILY CHECKLIST 14 • Inspect the anvil for wear by raising the upper feed wheel and blocking it as described in

9” CHIPPER DAILY CHECKLIST 15 • Check and maintain proper engine oil, fuel, radiator coolant, and hydraulic oil levels. Make

9” CHIPPER DAILY CHECKLIST 16WINCH (OPTIONAL EQUIPMENT) • Inspect winch rope daily. Replace rope if there is any wear, fray

9” CHIPPER MACHINE CONTROLS 17 It is imperative that all operators are familiar with all controls of the chipper. This will make fo

9” CHIPPER MACHINE CONTROLS 18 • The Auto-Feed Plus® monitors the engine RPM and controls the feed system based on this information

9” CHIPPER MACHINE CONTROLS 19 CLUTCH ENGAGEMENT HANDLE • The clutch is to be engaged and disengaged at low engine speeds only. N

9” CHIPPER MACHINE CONTROLS 20 DISCHARGE FLAP There is an adjustable flap on the end of the discharge chute. This flap is adjustabl

9” CHIPPER MACHINE CONTROLS 21 FEED CONTROL BAR • The feed control bar is located on three sides of the infeed chute; across th

9” CHIPPER MACHINE CONTROLS 22 VARIABLE SPEED CONTROL • The variable speed control valve controls the speed of the feed wheels. T

9” CHIPPER MACHINE CONTROLS 23 FRONT JACK STAND • Use the front jack stand anytime the chipper is removed from the tow vehicle.

9” CHIPPER MACHINE CONTROLS 24 BRAKES & REAR LIGHTS • The chipper’s brakes and lights are connected to the tow vehicle actu

9” CHIPPER MACHINE CONTROLS 25 WINCH CONTROL VALVE (OPTIONAL EQUIPMENT) • Carlton Chippers may be equipped with a hydraulic winch.

9” CHIPPER MACHINE CONTROLS 26 • Two hydraulic valves control the winch on this chipper. The hydraulic winch selector valve divert

9” CHIPPER MACHINE CONTROLS 27 • The winch drum rotates counter-clockwise when pulling in loads. If the rope needs to be repla

CHIPPER SAFETY ALERT

9” CHIPPER TOWING GUIDE 28 SAFETY: • NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. • ALWAYS MAKE SURE THE TRUCK

9” CHIPPER TOWING GUIDE 29 • Connect chipper lights to the tow vehicle. Observe light operation to insure corre

9” CHIPPER TOWING GUIDE 30 • The chipper infeed tray must be closed and locked when towing. • First, check the lock pi

9” CHIPPER MACHINE OPERATION 31 STARTING – READ THIS MANUAL, THE ENGINE OWNERS’ MANUAL, THE CLUTCH MANUAL, AND ALL SAFETY DECALS ON CH

9” CHIPPER MACHINE OPERATION 32 LOWER THE INFEED TRAY • During transportation the infeed tray will be closed and locked using the

9” CHIPPER MACHINE OPERATION 33 AIM DISCHARGE CHUTE • Carlton Chippers are equipped with a rotating discharge chute. To rotate the

9” CHIPPER MACHINE OPERATION 34 • Carlton Chippers are equipped with a height adjustable discharge chute. This allows the discharge

9” CHIPPER MACHINE OPERATION 35 • Start engine at idle speed and allow sufficient time for oil to circulate before proceeding. A

9” CHIPPER MACHINE OPERATION 36 TURN AUTO-FEED PLUS ON • The Auto-Feed Plus® monitors the engine RPM and controls the feed system b

9” CHIPPER MACHINE OPERATION 37 CLUTCH ENGAGEMENT • The clutch is to be engaged and disengaged at low engine speeds only. NEVER EN

9” CHIPPER MACHINE OPERATION 38 INCREASE THROTTLE • Once the clutch has been fully engaged the engine can be run at full speed. Pus

9” CHIPPER MACHINE OPERATION 39 • Start feeding smaller diameter trees and brush first and work your way up to the full capacity o

9” CHIPPER MACHINE OPERATION 40 • The Carlton chipper may come equipped with a hydraulic yoke lift, which allows the operator to hydr

9” CHIPPER MACHINE OPERATION 41 WINCH OPERATION (OPTIONAL EQUIPMENT) When a tree is too large to carry to the chipper, use the winc

9” CHIPPER MACHINE OPERATION 42 3. Pull the winch rope to the tree. Always wear leather gloves when handling winch rope. Broken w

9” CHIPPER MACHINE OPERATION 43 NEVER ALLOW ANYONE TO OPERATE THE WINCH CONTROL VALVE WHILE AN OPERATOR IS IN THE VICINITY OF THE WINC

9” CHIPPER MACHINE OPERATION 44 SHUT DOWN PROCEDURES • With engine RPM still high, push the feed control bar to the middle (off) po

9” CHIPPER MACHINE OPERATION 45 • The chipper infeed tray must be closed and locked when towing. Make sure the spring lock pins are

9” CHIPPER MACHINE MAINTENANCE 46 ENGINE • The air filters, the radiator screens and fans, and the oil and fuel filters are extremely imp

9” CHIPPER MACHINE MAINTENANCE 47 • Do not clean the safety filter. Replace the safety filter if dirty or when the main air filter has bee

CHIPPER SAFETY ALERT

9” CHIPPER MACHINE MAINTENANCE 48 FUEL FILTER & FUEL/WATER SEPARATOR Read the engine manual for special instructions about fuel filter c

9” CHIPPER MACHINE MAINTENANCE 49 FEED CONTROL BAR • Before starting to chip any wood, always test the feed control bar. Make sure the re

9” CHIPPER MACHINE MAINTENANCE 50 HITCH • Make sure the bolts on the chipper hitch are tightened. If not, tighten to the specified torque

9” CHIPPER MACHINE MAINTENANCE 51 BREAKAWAY SWITCH • Check to make sure the breakaway switch is working properly. This switch activates t

9” CHIPPER MACHINE MAINTENANCE 52 TIRES AND AXLES • Check tires air pressure daily. Inflate tires as necessary. Keep tire air pressure

9” CHIPPER LUBRICATION 53 All of Carlton’s machines are built to be rugged performers. Our design goals are sturdi

9” CHIPPER LUBRICATION 54 CHIPPER – LEFT SIDE FEED WHEEL BEARING GREASE FITTING (2 PLACES) * 1 PUMP

9” CHIPPER LUBRICATION 55 CHIPPER – RIGHT SIDE DISCHARGE SWIV

9” CHIPPER LUBRICATION 56 CHIPPER – WINCH (OPTIONAL EQUIPMENT) WINCH ROLLERS GREASE FITTINGS (2 ON TOP –

9” CHIPPER TROUBLESHOOTING GUIDE 57 DO NOT PERFORM ANY INSPECTION OR SERVICE ON THE CHIPPER WITHOUT MAKING SURE: THE CUTTER DISK IS DISENGAGED A

9” CHIPPER TROUBLESHOOTING GUIDE 58 COMPLAINT CAUSE CORRECTION Chipper bearings are overheating • Bearings are dry • Check the chipper bear

9” CHIPPER TROUBLESHOOTING GUIDE 59ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR REPLACEMENT OF PARTS!! COMPLAINT CA

9” CHIPPER SERVICE HYDRAULICS 60 WARNING:  RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE TO HY

9” CHIPPER SERVICE HYDRAULICS 61• Check hydraulic oil level daily. This Carlton chipper is equipped with

9” CHIPPER SERVICE HYDRAULICS 62HOSES AND FITTINGS • Inspect hoses and fittings for leaks, tightness, we

9” CHIPPER SERVICE HYDRAULICS 63ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR R

9” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 64 PTO/CLUTCH A good maintenance program is imperative for the PTO/Clu

9” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 65LUBRICATION To lubricate the bearings in the PTO/Clutch USE ONLY NGLI (

9” CHIPPER STEIN MFG. PTO/CLUTCH (Depending on engine selection) 66

9” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 67 PTO/CLUTCH A good maintenance program is imperative for the PTO/Clu

CHIPPER SAFETY ALERT

9” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 68 LUBRICATION To lubricate the bearings in the PTO/Clutch USE ONLY NGLI

9” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 69 CLUTCH ADJUSTMENT The clutch in this machine does not automatically ad

9” CHIPPER TWIN DISC PTO/CLUTCH (Depending on engine selection) 70 The preferred method of checking the force required to engage the clutc

9” CHIPPER SERVICE CUTTER SYSTEM 71 INSPECT/CHANGE KNIVES • Cutter disk knives need to be kept sharp an

9” CHIPPER SERVICE CUTTER SYSTEM 72 DANGER: Make sure the ignition key has been removed and machine can’t

9” CHIPPER SERVICE CUTTER SYSTEM 73 • After knives have been removed, clean the pocket to remove any debr

9” CHIPPER SERVICE CUTTER SYSTEM 74 • Reassemble knives in the pocket making sure they seat flat. • Tigh

9” CHIPPER SERVICE CUTTER SYSTEM 75 • Check the clearance between the knives and the anvil. The clearanc

9” CHIPPER SERVICE CUTTER SYSTEM 76 • Loosen the nuts on the adjustment bolts that are on the far side of

9” CHIPPER SERVICE CUTTER SYSTEM 77 SHARPEN KNIVES • Have knives ground by a qualified grinder. • Grind